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Digital design and manufacture

Official AQA section 3.1.7.

13

Objectives

10

Flashcards

10

Questions

90 min

Study time

AqaA LevelDesign And Technology Product DesignTechnical principles

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13 objective pages available

Digital design and manufacture13 objectives
  • Computer aided design (CAD).
  • Students should be aware of, and be able to describe, the following: • the advantages and disadvantages of using CAD compared to a manually generated alternative.
  • the use of CAD to develop and present ideas for products, including:.
  • the use of 2D CAD for working drawings.
  • the use of 3D CAD to produce presentation drawings • how CAD is used in industrial applications. Use of datum points and geometry when setting out design drawings.
  • The use of tolerances in dimensioning. Computer aided manufacture (CAM).
  • Students should be aware of, and be able to describe, how CAM is used in the manufacture of products. Specific processes to include: • laser cutting • routing • milling • turning • plotter cutting. Calculating speeds and times for machining. Virtual modelling.
  • Students should be aware of, and be able to describe, how virtual modelling/testing is used in industry prior to product production. Specific processes to include: • simulation • computational fluid dynamics (CFD) as used for testing aerodynamics and wind resistance, and flow of liquids within/ around products • finite element analysis (FEA) as used in component stress analysis. Interpretation of data from CFD or FEA testing. Rapid prototyping processes.
  • Students should be aware of, and be able to describe, rapid prototyping processes, including 3D printing.
  • Students should understand, and be able to explain, the benefits to designers and manufacturers. Calculating volumes of 3D printed products, calculating time/speed for 3D printing. Electronic data interchange.
  • Students should be aware of, and able to describe,.
  • the use of electronic point of sales (EPOS) for marketing purposes and the collection of market research data, including: • the maintenance of stock levels • the capture of customer data, eg contact details. Production, planning and control (PPC) networking.
  • Students should be aware of, and able to describe, the role of PCC systems in the planning and control of all aspects of manufacturing, including: • availability of materials • scheduling of machines and people • coordinating suppliers and customers.

Key terms

3D PrintingParametric DesignPrototypingIterative DesignRenderingTechnical DrawingVector Graphics3D CADDatum PointToleranceComputer Aided Manufacture (CAM)CAM (Computer-Aided Manufacturing)

Exam tips

  • Practice with CAD software: Familiarize yourself with different CAD tools and their features to enhance your design skills.
  • Use examples in your answers: When discussing CAD advantages and disadvantages, include specific examples or scenarios to illustrate your points.

Common mistakes

  • Misunderstanding CAD capabilities: Recognize that CAD encompasses both 2D and 3D modeling, and is essential for modern product design.
  • Confusing CAD with CAM: Remember that CAD is focused on design, while CAM is about the manufacturing process that follows.

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