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Cambridge IGCSE Combined Science revision notes

Uses of metals Revision Notes

Cambridge IGCSE revision notes for Uses of metals.

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Uses of metals

CambridgeIGCSECombined ScienceMetals

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Uses of Metals Based on Their Physical Characteristics

Metals are selected for specific applications depending on their physical properties such as weight, electrical conductivity, and resistance to corrosion. This note explains how aluminium and copper are used in various industries due to these properties.

Syllabus source

Section 3, Topic C9.2, page 34, objective C9.2.1

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What you should be able to do

  • ✓Understand how the physical properties of metals influence their practical uses.
  • ✓Explain why aluminium is preferred in aircraft manufacturing and overhead power lines.
  • ✓Describe the role of aluminium's corrosion resistance in food packaging.
  • ✓Explain why copper is used in electrical wiring due to its electrical conductivity.
1

Lightweight Property of Aluminium and Its Use in Aircraft

Aluminium is a metal known for its low density, approximately 2.7 g/cm³, which is about one-third that of steel. This lightweight nature is crucial in aircraft manufacturing because reducing the weight of an aircraft decreases the fuel required for flight, improving efficiency and lowering operating costs.

For example, using aluminium alloys in the aircraft frame allows the plane to be strong yet light, enabling it to carry more passengers or cargo without increasing fuel consumption.

The choice of aluminium over heavier metals is a direct consequence of its physical property of low density, which is essential for applications where weight reduction is critical.

  • Aluminium density ≈ 2.7 g/cm³, much lighter than steel (~7.8 g/cm³).
  • Lightweight materials reduce fuel consumption in aircraft.
  • Aluminium alloys provide strength and lightness for aircraft frames.
2

Aluminium in Overhead Power Lines: Balancing Weight and Conductivity

Overhead power lines require materials that conduct electricity efficiently while being light enough to be supported by poles and towers over long distances.

Aluminium is used because it has a good electrical conductivity, about 60% that of copper, but is much lighter. This lower weight reduces the mechanical stress on supporting structures and allows longer spans between poles.

For example, a power line made from aluminium can carry the same current as a copper line but weighs less, making installation easier and reducing costs related to support infrastructure.

  • Aluminium electrical conductivity ≈ 60% of copper's.
  • Lower density reduces mechanical load on power line supports.
  • Allows longer spans and easier installation compared to copper.
3

Corrosion Resistance of Aluminium in Food Packaging

Aluminium naturally forms a thin oxide layer on its surface when exposed to air, which protects it from further corrosion. This property is essential in food packaging, where the metal must not react with food or degrade over time.

For example, aluminium foil used to wrap food prevents contamination and spoilage by acting as a barrier to moisture, oxygen, and bacteria, while resisting corrosion from acidic or salty foods.

This corrosion resistance ensures the packaging remains intact and safe, preserving food quality and extending shelf life.

  • Aluminium forms a protective oxide layer preventing corrosion.
  • Used in food packaging to avoid contamination and spoilage.
  • Resistant to acids and salts commonly found in food.
4

Copper’s Superior Electrical Conductivity and Its Use in Wiring

Copper is widely used in electrical wiring because it has excellent electrical conductivity, approximately 1.7 × 10⁷ S/m, higher than aluminium.

This high conductivity means copper wires can carry more current with less energy loss due to resistance, improving efficiency in electrical circuits.

For example, household wiring typically uses copper because it safely transmits electricity with minimal heating and energy loss, ensuring reliable power delivery.

  • Copper electrical conductivity ≈ 1.7 × 10⁷ S/m, higher than aluminium.
  • High conductivity reduces energy loss and heating in wires.
  • Commonly used in household and industrial electrical wiring.

At-a-glance summary

Comparison table

PropertyAluminiumCopperExample Use
Density2.7 g/cm³ (lightweight)8.96 g/cm³ (heavier)Aluminium in aircraft frames; copper not used due to weight
Electrical Conductivity~60% of copperHighest among common metalsAluminium in overhead power lines; copper in electrical wiring
Corrosion ResistanceForms protective oxide layer; corrosion resistantLess corrosion resistant; can tarnishAluminium in food packaging; copper less suitable for packaging
Cost and Weight BalanceLower cost and weightHigher cost and weightAluminium preferred for long power lines; copper preferred for wiring efficiency

Active recall

Quick check

1. Why is aluminium preferred over copper for overhead power lines?

Because aluminium is lighter than copper, reducing the weight of power lines and supporting structures, while still having good electrical conductivity.

2. What property of aluminium makes it suitable for food packaging?

Its corrosion resistance due to a protective oxide layer prevents food contamination and packaging degradation.

3. Why is copper commonly used in electrical wiring instead of aluminium?

Copper has higher electrical conductivity, allowing efficient current flow with less energy loss and heating.

4. How does aluminium’s low density benefit aircraft design?

It reduces the overall weight of the aircraft, leading to lower fuel consumption and improved efficiency.

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